As a leading enterprise in the field of ceramic intelligent equipment in China, Quanzhou Shunqu Machinery Co., Ltd. recently announced a comprehensive upgrade of the whole process of ceramic production solutions, through self-developed intelligent equipment matrix, to help global ceramic enterprises achieve double breakthroughs in production efficiency and quality. The company's technical director said that this innovative achievement will accelerate the arrival of the era of "Ceramic Intelligent Manufacturing 4.0".

Core technology matrix covers the whole industry chain

Relying on the location advantages of Quanzhou Ceramic Industry Cluster, Shunqu Machinery has constructed an intelligent equipment system throughout the whole process of ceramic production. Its self-developed technology chain of "precise turnover-intelligent storage-glazing and drying integration-high temperature steering" has successfully raised the yield of traditional production lines to the leading level in the industry. Among them, the fully automatic glazing line reduces the loss of glaze by 30% through modular design, while the kiln Turner with high temperature resistant composite materials has set a record of 5000 hours of continuous operation without failure in a head bathroom enterprise in Southeast Asia.

Customized services open up the global market

"We draw a blueprint for each customer's digital workshop transformation," the head of Shunqu Machinery Overseas Business Department said in an interview. With its flexible configuration capability, the company has provided personalized solutions for ceramic enterprises in 23 countries, especially the "special drying line for desert environment" in the Middle East, which has successfully overcome the impact of extreme climate on production. At present, the overseas service system has established eight regional service centers to achieve 48-hour emergency response.

Green Intelligent Manufacturing Achieves Industry Benchmark

Driven by the goal of "double carbon", the latest energy-saving intelligent billet storage system launched by Shunqu Machinery optimizes the energy consumption structure through AI algorithm, and a single production line can reduce carbon emissions by 120 tons annually. The technology has won four national invention patents and has been selected into the Recommended Catalogue of Green Technologies for China's Ceramic Industry in 2023. The company's R & D director disclosed that it is jointly developing ceramic waste recycling equipment with universities, which is expected to be put into the market in 2024.

"We are transforming from an equipment supplier to an intelligent manufacturing service provider," the company's general manager said at a recent industry summit. With the launch of the digital central control platform, Shunqu Machinery has realized the global network monitoring of equipment operation data, and will build the intelligent ecology of ceramic industry through the industrial Internet in the future. At present, enterprises are speeding up the layout of the European market, planning to set up the first overseas R & D center in Spain, and continue to promote "China Intelligent Manufacturing" to the world stage.